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Weldmesh Mattresses      

Weldmesh Mattresses

 

 

 

 

 

 

Gabion units that are large in plan compared to their height.  

 

 

Introduction

Weldmesh Mattresses



Weldmesh Mattresses are prefabricated from welded steel wire mesh. They are large in plan compared to their height and are pre -clipped in a penfold fashion with stainless steel clips every third mesh space in the factory with the lids left loose for transportation purposes. The units flat pack down for storage and ease of handling.

 

General Information

Weldmesh mattresses are large in plan compared to their height and supplied in multiples of the mesh aperture typically up to 300mm high. They are subdivided with internal diaphragms placed at 1m intervals to give maximum internal compartment sizes of 2m x 1m.
Where water flow is high, additional internal diaphragms maybe placed to reduce the compartment sizes and prevent movement or migration of stone. The correct grade of stone is essential as well as packing of the compartments to reduce the potential for movement.

Mattresses are manufactured from lighter grades of wire for their flexibility. Applications include scour protection beneath gabion walls where erosion in watercourses is prevalent and as channel lining to storm water drains and culverts.

Matresses PDF Matresses.pdf

Scour Protection Scour protection.pdf

 

Nominal sizes of standard Weldmesh Mattresses

Length (m)

Width (m)

Height (m)

2.0

1.0 or 2.0

0.15, 0.225 or 0.3

3.0

1.0 or 2.0

0.15, 0.225 or 0.3

4.0

1.0 or 2.0

0.15, 0.225 or 0.3

5.0

1.0 or 2.0

0.15, 0.225 or 0.3

6.0

1.0 or 2.0

0.15, 0.225 or 0.3



This table refers to the industry standard unit sizes; non-standard unit sizes are available in dimensions of multiples of the mesh opening.

 

Material Specification

Zincalu Super Coated

Mesh aperture

Wire diameter

Corrosion Protection

Durability

76.2 mm x 76.2 mm

3 mm

Zincalu Super 350 g/m2 ave. minimum

> 70 Years in a mild environment

References

BS 1052

BS EN 10244 - 2

BBA Certificate no.s 00/3683



Plastic Coated

Mesh aperture

Wire diameter

Corrosion Protection

PVC

Durability

76.2 mm x 76.2 mm

2.7 mm ID
3.20 mm OD

Galvanised 240 g/m2 min. with a bonded PVC coating of nominal 0.25 mm thickness

Colour Grey: RAL 7037

> 120 Years in a mild environment

 

 

Documentation

Literature:

Gabions Solutions PDF Gabions Solutions.pdf

Case Studies:

 

BBA Certificates:

BBA hesco gabions and traditional gabions.pdf

BBA gabions and matresses.pdf

Product Specifications:

Zincalu Super Coating

 

3.00mm Zincalu Super Betafence Mattress PDF 3.00mm Zincalu Super Betafence Mattress.pdf

Plastic Coated

  2.70/3.20mm PVC Coated Gabion Mattress PDF 2.70/3.20mm PVC Coated Gabion Mattress.pdf

 

2.70/3.70mm PVC Coated Gabion Mattress PDF 2.70/3.70mm PVC Coated Gabion Mattress.pdf

Assembly Instructions:

Weldmesh.pdf

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